The diameters start small, blunted points, and taper to larger; but my pins are eccentric. That way, as you push and turn the tenon is drawn into the mortise. I'd normally be happy to take photos and measurements, but most of my stuff is still packed. I think mine top out at between 1/2 and 3/4 inches.
I tried to find photos, but none of my standard old tool vendors have any for sale right now. You might want to check on ebay. I think Joel at ToolsForWoodworking.com offers a set, but couldn't find any on that site either. Chris Schwarz of Pop Woodworking did an article on making them in the Aug, 2005 Woodworking magazine; but he made concentric pins, which get you most of the way there. There's also a pin sold by Craftsman, very cheap, like $6, but I doubt it's eccentric. And there's an article on Woodcentral ( http://woodcentral.com.ldh0138.uslec.net/cgi-bin/readarticle.pl?dir=handtools&file=articles_669.shtml ) that's a review of following Chris' instructions. The ones they made may be sized better for the work Howard's doing. Here's ( http://woodcentral.com.ldh0138.uslec.net/cgi-bin/archives_handtools.pl?read=85827 ) a discussion on Woodcentral. And, finally, here's John Alexander's discussion at Green Woodworking ( http://www.greenwoodworking.com/Drawbored%20M%26T%20Joint.htm ). I suspect he'll talk about this extensively at Colonial Wmsburg.
I called them rods because you guys called the inserts pins, but they're really called draw bore pins and the inserts are pegs.
Pam